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Stairway to Stainless Heaven

Northern Stainless Director and Operations Manager Darren Colbert said a stairway to heaven for a Fannie Bay home in Northern Territory meant minimal upkeep in a potentially corrosive environment.

“We wanted low maintenance because he (the home owner) is only 1km from the ocean,” Darren said. “He is well shielded from the sea but we still electropolished - to avoid tea staining.”

Stairway to Stainless HeavenThe staircase used 560 kilograms of grade 316 stainless steel supplied by Atlas Specialty Metals in Berrimah. Standing 4.5metres high and stretching out 3.5metres, the structure was built to complement the handrails around the pool area as well as the balustrades around the upper level of the dwelling.

A great deal of individual attention was given to the stair treads, using 3 millimetres of stainless steel which was laser cut and punched. Further laser cutting was used to provide aesthetic features under each step. The two main stringers used 6-inch stainless steel pipes, which were electropolished to achieve their final look.

The end result was a spiraling stairwell from the pool area to the upper level of the home, which requires only minimal maintenance and looks simply gold!

This article featured in Australian Stainless magazine - Issue 39, Autumn 2007.

Stainless revamp for Sunshine Coast beach

A revamp of Kings Beach in Caloundra, QLD, has had a gleaming response, with stainless steel a major contributor to the brand new look.

Kings BeachInitial stages included new seats, hand railing and some draining, but the most recent instalment  focussed on the beach-side swimming pool and recreational area with balustrades all around. Although 2 or 3 different builders have been used during the project to date,

ASSDA Accredited Fabricator Paige Stainless was involved with all stages. Kilometres of stainless steel tube was used to fence the 98 metre pool circumference with top and bottom rails and railings.

“There was also some peripheral work, such as seats and railings that lead into the pool area,” says Kevin Finn of Paige Stainless.

Kevin says that whilst the end result of stainless steel looks great, the builders had little choice but to use the material.

“They did look at aluminium for the pool fencing.  Stainless steel was certainly the most expensive but with the corrosive environment and longevity required, it was imperative that they use stainless steel.”

The project used only grade 316, supplied by ASSDA members Atlas Specialty Metals and Tube Sales at both 600 and 800 grit polishes to  help prevent tea staining.

The unique setting of the pool (located on the beach), meant fabrication was largely done onsite.

“Because of the different shapes of the pool and the way we had to configure the posts for the fencing, we couldn’t manufacture panels in the workshop,” says Kevin.  “It would have been too disjointed so, instead, we rolled the shapes to the outline, cut them to length and then physically made it on site to ensure the most accurate fit.”

Some work had to be scheduled around tide times as the pool sits 10 feet from sea level with the fence right on the edge.  To get around this, Kevin said every second post was welded from the inside with the remaining posts completed on the outside.

To further help protect the job from tea staining, the welds were hand passivated with a gel and then coated with three different coatings from the Cyndan Rapelle range.  These coatings were “Stainless Steel Cleaner”, “Cleans All” and “Stainless Steel Sentry”.

Following installation, the Council was provided with a maintenance schedule, including recommendations for the use of these products.

This article featured in Australian Stainless Issue 40.

Stainless style and sunscreen

Form and function have long been the essence of good design, which is why the transformation of this Canberra building is such a success.

canberrabuildingASSDA member and Accredited Fabricator Interspace Manufacturing Pty Ltd was commissioned to design and fabricate screens to update the building aesthetically, as well as provide the workers inside the building with protection from the sun.

Interspace Managing Director Jorgen Hansen said the unique design of the mesh transformed the facade of an ordinary building into an interesting piece of architecture.

“Not only is the design aesthetic, but the screen helps reflect a percentage of the sun’s rays from entering the office windows,” Mr Hansen said.

“Woven wire mesh is a versatile product and can be used in a number of different applications, such as security, sunscreening, cladding, partitions, balustrades, ceiling panels and facades, as seen in our Canberra project.”

The final project, which cost $95,000, incorporated 321 woven mesh panels in grade 304 stainless steel measuring approximately 540mm x 1900mm each. The mesh was supplied by ASSDA member Metal Mesh from Terrey Hills, NSW.

Mr Hansen said stainless steel was used for the project because of its longevity in external environments and the minimal maintenance required to keep it looking brand new.

“Stainless steel has a durability that will last the lifetime of the building and, with periodic washing, its appearance will be retained, often with no other maintenance necessary - an important and cost-effective factor.”

This article featured in Australian Stainless Issue 41.

Stainless cleans up university grounds

The thought of public rubbish bins usually attracts images of black smelly wheelie bins with broken lids and flies.  However, if you walked through the University of Queensland in Brisbane’s St Lucia, you would be greeted, instead, with clean stainless steel and lovely bright colours.

wheeliebins

The installation of between 30-50 new double-bin enclosures has added splashes of colour and flair to the university grounds.  Designers Street and Garden Furniture Co enlisted the services of long time contractors and ASSDA Accredited Fabricators Rocklea Pressed Metal to manufacture the pieces.

Featuring laser cut patterns, bright colour spray painting (to distinguish general rubbish from recycling) and a unique shape, the bins were designed with the surrounding art deco buildings in mind.

Street and Garden Furniture Co Director David Shaw says he often uses stainless steel for outdoor use because of its robustness and he found it particularly useful for the bins.

He says students tended to decorate large surface areas with posters, so using stainless steel meant they could be easily cleaned.

“Much of the damage is often caused by people emptying the bins,” Mr Shaw also says. “So we tried to design them to make them easily accessible.  If the surface gets damaged, they can be simply re-surfaced.”

Manufacture of the bins involved 12.24 square metres of 1.6mm grade 304 sheet with a number 4 finish and 18 lineal metres of 25 x 1.6mm grade 304 square tube. A considerable amount of laser cutting was done to adopt the academic shield and to break the large surface area with an aesthetic pattern.  A floating top was also designed to minimise the dominance of the wheelie bin size and to provide a shield against weather.

The designs were done by Street and Garden Furniture Co and then sent to Rocklea Pressed Metal as a CAD file.
David Shaw says his longstanding relationship with Rocklea Pressed Metal has been built through a history of confidence and delivery.

“An awful lot of the things we do, those guys are involved in,” he says.  “I am totally confident they’ll provide me with what I’ve drawn.”

The University of Queensland project is a longstanding one, dating back to 1997.  The project also incorporates the installation of light poles, tree grates, signage and seats, much of which Rocklea Pressed Metal has contributed to.

This article featured in Australian Stainless Issue 42.

Standing the test of time

The $10 million stainless steel revamp of Melbourne’s Bourke Street Mall has certainly lived up to its original purpose, providing a durable, clean and simple linear theme.

In 2006, inspired by success stories of nearby stainless street furniture, the City of Melbourne council conducted a life cycle costing analysis – with astounding results.

City of Melbourne Industrial Designer Marika Mulqueen said stainless steel ensured low maintenance costs and design flexibility.

“Using stainless steel over powder coated steel significantly reduces ongoing maintenance costs. A comparison found that while stainless steel can initially cost more, over a 20 year period maintenance costs can be up to 50 per cent less than powder coated steel. Maintenance involves a once a year pressure clean instead of the need for regular repainting to deal with scratching and paint peeling,” she said.

“Scratches do not show up as easily because the furniture is brushed stainless steel and is not prone to fading,” she said.

MME provided smooth mechanical finishing which minimises dirt retention for optimum corrosion resistance.

The project included new seating, drinking fountains, recycle bins, banner poles and a new fit-out for the tram zone.

Stainless steel was chosen as, when the correct surface finish is applied, it is virtually maintenance free.

John Bainbridge of ASSDA member MME Surface Finishing presented the department with information on the value of considering the life cycle cost advantage of stainless steel and the importance of specifying the correct surface finish.

ASSDA member TRJ Engineering fabricated the commemorative totem poles. The poles use grade 316 stainless steel in a No.4 scratch finish. Each consisted of two pressed cylinders at the base of the pole which had L.E.D. lights mounted on both sides behind a glass facia.

The cylinders were formed in a CNC brake press which worked very well to prevent any surface roughness.

The last part of the project was completed in-house before installation and electro-polishing.

The Melbourne Technical Design Department has since recommended that all future street furniture commissioned by the council be stainless steel specified.

 

This article featured in Australian Stainless magazine - Issue 44, Spring 2008.

Photography courtesy of Andrew Curtis.

Stainless Steel and Plumbing Standards

After three years of development, the first stage of a Standard covering the grade and dimensions of stainless steel pipes and tubes suitable for water supply and drainage systems has been completed. This interim Standard will be converted to a full Australian Standard in 2009.

The Standards Committee included ASSDA representative Neil McPherson of OneSteel, supported by the Technical Committee.

To avoid possible confusion and protect against corrosion problems in aggressive water supply areas, grades 316 and 316L are specified for the plumbing installation Code of Practice. All materials that satisfy the requirement for water supply and drainage systems must be included in the installation Standard AS/NZS 3500 Parts 1 & 2, which covers the material, grade and approved jointing method for piping systems.

If a material is included in Part 1 Water Supply (for drinking water), it will need to be certified against a product standard to Level 1, while Part 2 Drainage & Sanitary Plumbing requires Level 2 certification. The main difference is that Level 1 products require testing under AS4020 Material in Contact with Drinking Water to confirm lack of water contamination. Stainless steel product readily passes this testing.

All fittings, including the mechanical jointed pressfit and roll grooved types used for the plumbing services, are also tested and certified. AS3688 Metallic End Connectors defines the criteria against which these fittings are certified, including the additional pressure and fatigue testing to demonstrate strength of joint assembly.

Stainless steel using mechanical jointing systems

Mild steel, copper tube and plastic pipes have dominated building water systems for many years. However, high rise developments over recent decades have changed the building industry requirements for water supply and fire protection systems. These systems now require materials with a much higher pressure rating and corrosion resistance.

Stainless steel is recognised as a material most suited to meet these requirements. However, older on-site methods for jointing and fabrication has limited the use of stainless steel.

The approval of mechanical pressfit and roll grooved systems for all water systems has provided a major market for stainless. Stainless steel pipes and fittings have been installed as a solution to specific technical issues including a corrosive environment, high pressure requirements of the hydraulic services system, high operating temperature, or where the project owners are looking for a whole-of-life sustainable product solution.

The following projects illustrate some design and installation specifications around Australia.

Casey Aged Care Facility, Heidelberg, Victoria

108mm and 76mm tube in 316L was supplied by Blucher for a low pressure system feeding rainwater from storage tanks to pumps. Stainless steel was chosen due to concern of longevity and water contamination from other materials due to water levels in storage tanks being low or empty for long periods during dry spells. The Mapress stainless steel pressfitting system was familiar to the plumbing contractor who felt it was labour saving and easy to install. Plastic pipes were used from the roof to the plastic rainwater storage tanks.

Western Corridor Recycled Water Project, SE Queensland

The Mapress 316 pressure system was chosen for rapid, simple installation. There was a lack of pipe fitters available so socket welding was not possible and other trades made the installation. Sizes ranged from 15 to 54mm with butyl rubber sealing rings containing pressures up to 1,000kPa. The stainless steel was used for potable, treated and fire water as well as compressed air. The Mapress system supplied by Blucher has been used in all three waste water treatment plants in the Western Corridor as well as in the Gold Coast Desalination Plant.

Centre Court Business Park, North Ryde, NSW

Heating and chilled/condenser water installations used 316L schedule 5 pipe in both 50 and 100mm diameter in this 30,000m2 low rise complex. Stainless steel offered reliable protection from corrosion and the Victaulic roll grooved system offered ease of assembly.

Suncorp building, Sydney CBD

Refurbishment of the combined fire and drinking water system in a 1972 building used OneSteel Building Services supplied 316L schedule 10 pipe and fittings in 3m, pre grooved lengths for assembly in restricted duct spaces. The 43 floors plus 3 basements ensured high pressure requiring strong stainless steel which also met the drinking water AS4020 requirements.

Centrepoint Tower, Sydney CBD

Stainless steel pipe and fittings were supplied by OneSteel Building Services to replace corroded carbon steel in the 305m tall tower. Systems changed were the fire and potable water and the gas lines. 300m of 316L was supplied in 2.7m lengths which were roll grooved and assembled using Victaulic couplings in a very constricted service duct. Sizes used were 100mm and 50mm in schedule 10 except for gas lines in schedule 40.

This article featured in Australian Stainless magazine - Issue 45, Summer 2009.

northern hospitality shines in stainless at bar zushi

Friendships in business are the key to success in Darwin's hospitality community. Like the many subtle flavours in sashimi, creating a Japanese restaurant such as Bar Zushi in the Casuarina Square Shopping Centre requires the co-ordination of many people and elements to design a truly inviting and friendly atmosphere.

 

Darwin-based company Brilliant Kitchens and Interiors won the HIA NT Housing Award in 2005 for Best Commercial Kitchen and Fitout for the unique restaurant design that features a waterfall centrepiece manufactured from stainless steel by local ASSDA Accredited Fabricator, Northern Stainless.

  

Drawing customers to the restaurant is an exquisite eastern theme blending the rich colours of the curved jarrah timber and contrasted by modern stainless steel panelling.

Lining the length of the wall is a staggered garden arrangement of bamboo poles set in large white stones - a feature that further enhances the attractive, tropical experience.

To fit out the restaurant design, Brilliant Kitchens and Interiors called on Northern Stainless to fabricate the stainless waterfall and bench panel architectural features.

The three metre long water feature separates diners from the engine room where master chefs are preparing their next creation.

Northern Stainless specialises in the supply, fabrication and installation of stainless steel commercial products including custom made benches, handrails, grates, trays, trolleys, pipework, shelving and tanks.

This article featured in Australian Stainless magazine - Issue 35, Autumn 2006.

Making a big entrance with stainless steel

Fusing industrial technology with the domestic aesthetic is a hard challenge, but Architect, Zelman McLaren of Z1 Designs has mastered it by transferring stainless steel industrial wire rope into an attractive household feature for front doors.

The stainless steel braided door pull creates a unique alternative, adding flair to house entrance designs.McLaren has combined both his profession of architecture with the industrial world of wire rope manufacture to invent a stunning range of braided door pulls that blur the lines between wall mounted art and the functional door pull.

The invention came about from a 'technology transfer' thanks to an 'Orbital Braider' invention developed by McLaren's father, Raymond McLaren of Andromeda Engineering.

The 'Orbital Braider' braids stainless steel wire into a rope which then acts as a stocking to lift and pull large electricity powerlines into place.

ASSDA member, Midway Metals in Newcastle supplied the 304 stainless steel for the bollards for the manufacture of the door pulls.

William Cotterill, Director of Australian Door Furniture said the design distinctly stands out as a product that will compliment any home or commercial premises.

"Its clean yet bold lines lend subtle curves that work on straight linear doors to the more rounded tropical style, lending a nautical feel to coastal properties," Mr Cotterill said.

The door pull series ranges from Z1 to Z8 and are supplied in both a polished and satin finish complete with stainless steel bollards.

Designs can be personalised with the addition of corporate logos / business names to the tops of the stainless steel bollard connectors.

The design will soon be available as a range of turn handles and will appeal to style conscious homeowners and our most renowned architects.

This article featured in Australian Stainless magazine - Issue 27, February 2004.

 

Photos by Zelman McLaren, Z1 Designs

Lounge around in stainless steel daybeds from Klein

Lounge around in style on prestige daybeds featuring patterned stainless steel with a relaxed, resort aesthetic.

Klein Architectural's products include outdoor furniture such as the double deckchair, tables, water features, planters, mirrors and more.By night, the beds are a stunning poolside feature with a supplied light box gently projecting a kaleidoscope of colour on the swirling stainless steel surface.

Featuring one hundred percent waterproof UV rated upholstery with welded seams and castor wheels for easy mobility, the 'Ibiza' daybed is ideal for poolside entertaining.

ASSDA member, Klein Architectural has launched the 'Ibiza' daybeds nationally along with a range of other ultra-modern products designed to make life easier.

Working well in both commercial areas as well as in the home, some of Klein Architectural's products include outdoor furniture such as the double deckchair, tables, water features, planters, daybeds, shelving, sinks, vases, letterboxes and mirrors.

Designs include handrails and balustrades, planters, clocks, signage, cladding, stairs and nightclub refurbishments and fittings.

Klein Architectural produces a multitude of materials for both internal and external applications using the signature swirling effect. With over 30 years experience in the metalwork industry, Klein Architectural takes pride in their fine artistic creations fashioned from stainless steel.

The Ibiza daybed by Klein Architectural is ideal for poolside entertaining.Company director, Danny Klein, discovered the technique for creating the distinctive patterning design by chance but keeps the unique tooling method a closely guarded secret.

With a prime focus on providing durable and elegant stainless steel couture, all products are fabricated from stainless steel supplied by ASSDA Major Sponsor, Fagersta Steels.

Klein's artwork will be exclusively distributed by ASSDA member, Rimex Metals (Australia), a company that supplies a complete range of metal finishes for stainless steel.

This article featured in Australian Stainless magazine - Issue 34 - Summer 2005.

Drinking to a healthy life with stainless raincatchers

As many cities and towns across Australia continue to experience water restrictions due to the drought, seeking solutions to water saving is now a high priority with consumers.

Raincatcher - a unique design that separates the atmospheric and roof pollutants from the water.In 1994, ASSDA member, Hart to Hart Fabrications developed the Raincatcher - a unique design that separates the atmospheric and roof pollutants from the water.

The Raincatcher tank is manufactured from grade 304 stainless steel. Even parts like pins, hinges and filter screens are all made from stainless steel material.

Rainwater from the roof runs through the leaf diverter, removing leaves and large debris. The rainwater then flows through a unique filtration system, diverting atmospheric and roof pollutants away from the main water storage facility.

Raincatcher's main storage facility and filtration system is made from stainless steel due to its high resistance to corrosion, staining and bacteria.

The most frequent concern about drinking water is its bacteriological quality. Research has shown that there is about 100 times less bacteria residue on stainless steel than on other materials.

Raincatcher tanks are a useful solution to the health conscious water consumers, and also to people who live in areas which have particular problems with tap water.  It can be used in combination with existing rural water tanks.

Raincatcher can be used as an additional unit to an existing water tank. The water stored in Raincatcher has passed through the filtration system, making it excellent for drinking and kitchen use.

Raincatcher is an affordable alternative to tap water filtration units, and perhaps in the long term, to bottled spring and mineral water.

This article featured in Australian Stainless magazine - Issue 34 - Summer 2005.

Designing kitchens of style with Bell Stainless

Great attention to detail is what immediately comes to mind when you visit the home and kitchen of Kenmore Hills property developer, Matt Sproule.

Sproule's residence in Brisbane's westside features a modern stainless steel kitchen designed by Brian Grant Kitchens and Bathrooms that would be the envy of most interior designers and home chefs.

According to Sproule, friend and business associate, Royce Amos of Royce Amos Interior Design was the driving force for the inclusion of stainless steel benches in the design.

Fabricated by ASSDA Accredited Fabricator Bell Stainless, the large prestige kitchen has four food preparation areas all designed for entertaining a large group of people.

The main area of the kitchen design features a five metre long stainless steel benchtop with a highly, scratch resistant textured finish and seamless welded Murray triple bowl sinks (another full size sink is under the drainage tray).

Other kitchen areas include a stainless steel barbeque with hood and in-built drain for oils and grease plus textured stainless side benching, stovetop gas burners, hood and textured stainless bench and a four metre long marble island bench for food preparation.

Bell Stainless' craftmanship and attention to detail is highlighted in the enduring finish. Sproule said that he was delighted with the way Bell Stainless handled the job. After one year in service and with careful treatment by its owners, the stainless steel benches show no sign of scratches or dents.

Bell Stainless is a family-owned business operating since 1956, mainly manufacturing for the domestic market, an area not often tackled by many metal fabricators.

Bell Stainless is the only Australian company and ASSDA Accredited Fabricator to have won an international award for kitchen design and manufacture from the South African Stainless Steel Development Association.

This article featured in Australian Stainless magazine - Issue 35, Autumn 2006.

crimsafe security: stainless steel that's tough on crime

Small business owner Peter Burr is really serious about protecting property at his automotive engineering business in Brisbane. 

Using his engineering background, Peter Burr beat the burglars with ASSDA member, Crimsafe's Commercial System product with unique screw-clamp design. 

“We got it because I saw a number of the businesses around us get broken into,” Peter says. “In fact just before I started looking for a stainless security mesh the businesses in the industrial park where we are located were broken into five times in just eight months”.

“The usual method of entry was a heavy bit of concrete or rock straight through the plate glass. With nobody around at night, the thieves could make that kind of noise and get away with it - it was a real smash and grab affair.”

“We didn't want to put bars on the shop front, because we didn't want our business to carry that jail-like aspect. So I started looking at a couple of security meshes.”

Featuring more than five times the number of screws through the mesh than those used in domestic Crimsafe, Crimsafe's Commercial Grade security system is virtually indestructible.

Screws are drilled into the clamp every 25mm in a staggered fashion to resist any tendency for a single line of screws to weaken the mesh under extreme pressure.                   

In engineering a high level of security to prevent break-ins and theft, the Commercial Crimsafe product even withstood a ballistic missile test under simulated cyclone conditions.

With that kind of security, Peter can go home at night and have peace of mind that his business and property will be safe.

“It wasn't the cheapest security screen, but it was the only one we saw that we could have had any faith in. So we had it installed and in the three years since we've never had a problem with theft.”

This article featured in Australian Stainless magazine - Issue 34 - Summer 2005.

Creating consumer appeal with Koolall and stainless steel

Food retail shops and bars are constantly vying for the attention of consumers. Presentation is everything and stainless steel appeal can often be an essential ingredient to business success.

LENARD'S POULTRY SHOP

 

One such Australian business success is Lenard's Poultry. Lenard's was voted the Best Food Retailer in Australia by the National Retail Association at the 2005 Rewards for Excellence.

With more than 194 stores throughout Australia and more planned to open in the next financial year, Lenard's went head-to-head with some heavy-weight competitors including supermarkets, takeaway food and fresh food retailers to secure the prestigious title.

According to ASSDA Accredited Fabricator, Koolall Manufacturing, creating consumer appeal requires working closely with business franchisees and shopowners to ensure a quality presentation and functional design.

Established in 1979, current owner Igor Theodoridis purchased the company in 1986. Situated between Brisbane and the Gold Coast, Koolall Manufacturing specialises in the design and manufacture of custom stainless steel commercial kitchens and refrigeration cabinets.

Mr Theodoridis says often franchisee owners must “run to a deadline that's set by shopping centres” to ensure that all shops open simultaneously and on schedule.

With more than 17 years experience working with franchisees for Lenard's and the Coffee Club, Koolall's personal approach to handling fitouts for commercial kitchens and hotels is an enviable achievement.

THE COFFEE CLUB

Koolall Manufacturing offers uncomplicated, full service fitouts that effectively streamlines the shopfitting process leaving clients like The Coffee Club free to focus on the business - not the fitout.

Since the opening of the first Coffee Club franchise in 1989, Koolall Manufacturing's team work hard to ensure that the Coffee Club brand and culture is consistently achieved.

The company designs, manufactures and installs fridges, cake displays and kitchen preparation benching and equipment for more than 105 Coffee Club outlets in Australia and New Zealand.

GRAND CENTRAL HOTEL

A major refit of one of Brisbane's great railway bars, Fihelly's Arms Hotel, has seen the city venue transform into the Grand Central Hotel.

Koolall Manufacturing designed, manufactured and installed the stainless steel refrigeration units and benching for the main public bar, commercial kitchen and Platform - a bar for trainspotters and travellers looking for a tipple.

And with a hotel that offers about 20 beers on tap, Koolall's design assistance was critical in positioning beer fonts, glass racks and benches for staff to operate as efficiently as possible.

This article featured in Australian Stainless magazine - Issue 34 - Summer 2005

Building sustainably with stainless steel termimesh

Residential developers are encouraging new homebuyers to adopt more environmentally friendly materials when building - a trend that is growing in strength throughout many Australian capital cities and regional towns.

Termimesh works just like an insect screen. The mesh barrier is expertly installed across concealed potential termite entry points during the early stages of construction.The Old Broome Estate's Sustainable Home Award is offering $20,000 cash as a first prize incentive to a homeowner/builder who can best meet the sustainable design guidelines.

One sustainable element specified in the guidelines included using a non-toxic white ant deterrent such as Termimesh, a stainless mesh barrier manufactured by ASSDA member, TMA Corporation (formerly Termimesh Australia).

Termites nest in the ground underneath homes and if left unchecked can make a meal of timber floorboards and supporting frames. When a house has been identified as infested, immediate disruptive and expensive repairs, spraying and annual checks are required.

Termite damage is not commonly covered by normal household insurance, so land owners planning on building a new house should be proactive in specifying safe and effective termite protection.

The Termimesh System is produced from a proprietary, specialised grade of stainless steel that provides a highly effective and long life protective barrier against termites without the spraying of chemicals.

Termimesh works just like an insect screen. The mesh barrier is expertly installed across concealed potential termite entry points during the early stages of construction.

Termimesh is included in the Australian Standard - Protection of Buildings from Subterranean Termites, and has been assessed through the CSIRO product appraisal system.

With the backing of a 10 year warranty, many leading home builders throughout Australia include the Termimesh System as their standard specification for termite control. In addition, the Australian developed System has been exported overseas to South East Asia, Japan and the United States.

This article featured in Australian Stainless magazine - Issue 36, Winter 2006.

Australian design wins international award

An Australian firm has won the kitchen design category of the prestigious Stainless Steel Awards conducted by the South African Stainless Steel Development Association.

Competing against entrants from all over the world, Queensland fabricator Bell Stainless won with its Crerar design, which was judged to be the most attractive and functional domestic kitchen installed during the past two years. The competition criteria were that the kitchen had to be designed using stainless steel appliances, kitchen accessories as well as stainless steel wash-up equipment, such as sinks and preparation bowls.

The objective of the Awards program is to encourage creativity, competitiveness and productivity in the stainless steel industry. Awards are made in fourteen categories covering all aspects of stainless steel design and manufacturing. Bell Stainless also achieved finalist status in the welding category.

Other 2002 finalists and winners came from South Africa, Finland, India, France and Canada.

Bell Stainless manufactures and installs both domestic and commercial kitchens, specialising in custom design and manufacture for clients' specific needs, including benchtops, rangehoods, custom designed furniture, water features and balustrading.

Bell Stainless has spent years refining designs and manufacturing techniques. Its winning design utilises stainless steel in several applications.

The rangehood and bench surfaces are made from 5WL Rimex textured stainless steel with curved mirror finished bullnose edging, providing both scratch resistance and visual interest. Other features have been constructed from stainless steel tube, round and flat bar in different finishes as well as satin finish sheet.

This article featured in Australian Stainless magazine - Issue 23, December 2002.

A Step Up in Stainless Design

When a Melbourne design company decided to expand their business to a neighbouring space, a challenge was set: the adjoining office was on an upper level and a walkway was needed to connect the two.

The challenge was met by Carr Interior’s Daniel Stellini who envisioned a simple, strong and aesthetically refined stainless steel “hanging” staircase to allow for transit between the floor levels. 

“Considering the portal represents such a high traffic area, we required a material that was durable, strong and low maintenance: stainless steel met our brief on all three counts,” he said.

“It was our intent to express the raw edge detail of the 3mm stainless steel highlighting its fine yet strong characteristics,” Mr Stellini said.

ASSDA Accredited Fabricator Hi-Tech Stainless Fabrications used 620 kilograms of grade 304 stainless steel to construct the skeleton of the stairwell off-site. Due to the confined 900mm working space the pieces were assembled, TIG welded, screwed on from the inside and polished on-site.

Upon arrival at reception, the portal is seen as a crisp, polished insertion to the building’s brickwork, representing a refined sculptural element against the raw, distressed solid wall. Its fixing to only the upper level of the tenancy allows it to project and hover over the lower floor, whilst maintaining a weight capacity of 340 kilograms.

The stair’s profile has been left exposed, making it a feature of the space. Mr Stellini said challenging the conventional use of materials such as stainless steel is something he continues to do. Not a bad idea when you look at the possibilities!

This article featured in Australian Stainless Issue 44 - Spring 2008.

Stainless upgrade on track for rail stations

When ASSDA Accredited Fabricator Bridgeman Stainless won a tender to supply stainless steel balustrades for Queensland Rail, supplying quality materials with excellent fabrication techniques was at the forefront of their mind.

The upgrade of Oxford Park and Grovely rail stations in Brisbane’s North West was a 12-month project, headed by Arup and Moggill Constructions, and included significant use of stainless steel for the hand rails and balustrades.

Director Len Webb says the job was an excellent opportunity to showcase stainless steel at its best, rather than reverting to cheaper, less reliable materials and fabrication techniques.

“The project manager, Allan Bolt, and I had a number of meetings with Arup and Moggill to discuss how best to use stainless steel to its advantage,” he says.

Bridgeman Stainless supplied a prototype of the balustrades before any work began, to ensure issues such as tea-staining were addressed.

“By doing ASSDA’s Stainless Steel Specialist Course, we were able to confidently discuss the importance of using certain finishes to help prevent issues such as tea-staining,” Len said.

The project used 54 square metres of plate, and almost 5400 metres of 1.6mm tube in diameters of 50.0mm, 38.1mm and 15.88mm. All stainless steel supplied by Bridgeman was in grade 304 and was polished to a #600 grit.  The tube materials were supplied by Tubesales in Yatala, Queensland and the plate was supplied by Atlas Specialty Metals in Wacol.  The plate was polished by an external contractor.

The balustrades were largely made offsite but then transported to the stations where they were welded together.  The joints were then passivated, re-polished back to the #600 finish and then, finally, cleaned.

A maintenance prevention schedule will be delivered on completion of the job, paying particular attention to those areas where the stainless steel is undercover and not regularly cleaned by rain.

Bridgeman Stainless Project Manager Allan Bolt says the company’s commitment to ongoing education about stainless steel and their dedication to quality workmanship had secured their reputation in the industry.

trainstation

Moggill Constructions Senior Project Manager Marc Kuypers says the emphasis Bridgeman Stainless took on quality showed in their results.
“We hadn’t worked with Bridgeman Stainless before and we are quite impressed with their work,” Marc says.

Arup Superintendent Representative John Rutherfoord said he was particularly impressed by the quality of the work Bridgeman carried out on site.

John, Marc, Len and Allan agreed that the success of the project was due largely to the excellent communication between all parties involved.

Len said, as one of the first ASSDA Accredited Fabricators, Bridgeman Stainless thoroughly endorses the ASSDA Accredition program as it distinguishes fabricators with quality practices within the industry.

This article featured in Australian Stainless magazine - Issue 42 - Summer 2008

Showcasing Adelaide Airport Using Glass and Stainless Steel

First impressions count the most when marketing a state to the rest of the world and Adelaide Airport achieved this aim with the construction and opening of a new terminal that combines glass and stainless steel to stunning effect.

Officially opened by Prime Minister John Howard on 7 October 2005, the new terminal is one of South Australia's most significant privately-funded infrastructure projects.

With 14 glass-sided aerobridges, the new terminal will give air travellers all-weather access for the first time in Adelaide Airport's 50 year-history and provide spectacular views across the Adelaide CBD and Mt Lofty Ranges on departure and arrival.

Developers for the Adelaide Airport engaged ASSDA member, Handrail and Balustrade Fabrications to supply stainless steel glass mounted handrails, glazing channels, guardrails and trolley rails.

More than two kilometres of handrail, 1.5 kilometres of guard railing and 150 metres of glazing channel were used in the $260 million project. The stainless steel glazing channel was a key architectural feature that provided Handrail and Balustrade Fabrications with an opportunity to demonstrate their skill and expertise.

The Adelaide-based company developed a unique welded interlocking channel for the 19mm thick glass to rest in using auto-CAD programming. Due to a unique welding process the channel remains straight and distortion free during manufacture and installation.

ASSDA Major Sponsor, Sandvik Australia supplied grade 304 and 316 stainless steel pipe and plate to Handrail and Balustrade Fabrications for the project. ASSDA member, Stainless Tube Mills polished and buffed the welded stainless pipe to the architect's specification for a 320 grit finish.

Another ASSDA member, MME Surface Finishing polished the 6mm and 10mm plate. Advanced Cutting Technology cut the 2,000 brackets for the angles slots to create a specially designed wing shape effect.

Adelaide Airport Limited Managing Director, Mr Phil Baker, said “the new terminal will give an extremely positive impression of South Australia - something that we all recognise as important when positioning ourselves on the world stage.”

This article featured in Australian Stainless magazine - Issue 34, Summer 2005.

School Building Gets a Splash of Stainless Colour

Showcasing the use of long lasting powder coated architectural finishes

The materials used for the Assembly Hall and Music Department of the Sacred Heart School of Performing Arts have set a new benchmark of possibility for the fusion between decorative and functional design.

ASSDA member Stainless Sections provided the stainless steel cladding for the Adelaide school building, for its hard wearing and low maintenance properties.  However, keeping to the creative nature of the activities to be performed within the building, a strong focus on the aesthetics was adopted.

The face side of the stainless steel was powder coated and then polished to produce a warm and coloured background.

Roy Carter of Stainless Sections says the product gives users the best of both worlds.

“The material allows the colour to be added without compromising wearability of the metal surface,” he says.  Roy also says the material facilitates ease of cleaning and graffiti removal.

The custom produced cladding panels used a 0.6mm base material, which was rigidised to a 1.2mm finish.  The material was installed as interlocking panels, complementing the linear building components.



This article featured in Australian Stainless magazine - Issue 40

Safeguarding Lives in Central Queensland with Stainless

Following the tragic death of 15 people in the Palace Backpackers fire in the Central Queensland town of Childers in 2000, there were calls for tighter fire safety regulations.

Central Queensland University Rockhampton recently upgraded facilities at its Capricornia Residential College to increase safety, enhance student well being and ensure compliance with legislative requirements, building codes and duty of care.

CQU's Division of Facilities Management made alterations to Capricornia College as part of a $6.4 million project to upgrade facilities at Rockhampton, Gladstone, Bundaberg and Mackay campuses.

The CQU division worked alongside Andrews and Girle Architects, Project Services and John Foster Projects to schedule refurbishments during the College's low season to avoid major disruption to students.

ASSDA Accredited Fabricator, Adnought Sheetmetal was contracted by John Foster Projects to fabricate 20 sets of stairs in grade 316 stainless steel mirror polish finish. Previous carbon steel handrails were replaced with stainless steel.

Adnought Sheetmetal also installed 30 radiation shields from 316 stainless steel perforated sheet supplied by ASSDA member Locker Group to minimise the risk of fire spreading to the stairwells.

According to Architect Russell Girle, the specification of stainless steel for the stairwells and radiation shields was essential to ensuring the safety of residents in the potential event of a fire.

“The upgrade uses a fire engineered model that is designed to keep the building tenable for a certain length of time to get people out”.

To enhance safety further hydrant mains were boosted and tactile surfaces and disabled access were upgraded.

CQU is committed to the safety of students, staff and members of the public on its campuses and the essential services upgrades ensure a high level of protection in the event of an emergency.

This article featured in Australian Stainless magazine - Issue 35, Autumn 2006.